Donor Parts List 2.0 / 2.3 Engine Conversion
This conversion is OBDII engine management and will not be smog legal in enhanced smog areas due to unavoidable check engine light or codes when installed in a Samurai. However, the actual emissions and running condition are no different than what would be in the Vitara or Tracker.
To perform a 2.0 or 2.3 liter Suzuki engine conversion into a Suzuki Samurai we offer the following do it yourself installation package – Item #TWO-200 which includes:
- Engine Complete – (1999 to 2001 Vitara or Tracker 2.0 engine or 04-07 Suzuki Aerio SX engine 2.3)
- Alternator
- Starter – there are 2 types – one wont work so you may need a 1.6 starter ( the one with mounting holes on the center line of the armature will work)
- Power steering pump and high pressure hose to rack
- Air cleaner assembly
- Throttle Cable
- Exhaust manifold with 3 bolt flange (tube type only) and first 02 sensor
- Pre-cat for 3 bolt flange
- ECM/PCM
- Underdash and engine harnesses complete
- 2nd 02 sensor from cat
- One of the metal fuel return lines from the frame rail to replace the one that is too small on the Samurai.
- Oil pan
- Pick up tube
- Tube type exhaust manifold
- Pre cat for 3 bolt flange
- Water outlet cap and pipe
- Water bipass pipe
- Throttle cable
- High pressure P/S hose
- And you will also need 1.6 Suzuki Sidekick or Geo Tracker Starter
NOTE: YOU WILL NEED TO CLEARANCE THE ENGINE BLOCK FOR STARTER CLEARANCE AS SHOWN IN PHOTO BELOW: